How To Ply Line A Van Floor

I followed antoines floor plan in my 2020 sprinter which is going well but i also wanted to secure the plywood floor to the van especially since i extended the floor out into the slider opening a bit.

How to ply line a van floor.

I swapped out the t 40 torx bolt with a longer m8 hex bolt. Or some other method of securing. Ever wondered how the professionals ply line a van. For our van we decided to go with 1 4 birch plywood because it s flexible easy to work with and has a nice grain pattern.

As with every part of the van build process there are many different options to choose from for walling material. Or try and cut it well enough so it doesn t need securing. Self drilling screws to secure. The plywood flooring is held down by the tiedown bolts.

The side panels were also cut from 6mm wbp plywood sheets having been first marked from a paper template. The vanrug goes on top of the carinsulation thermal sound deadener. The vanrug makes a great template to get the perfect outline of the van floor. This may be an ideal time to pre cut the ply sheets roughly to size to make it easier later.

Installing the floor was the very first step i took on my van build and it s a great place to start. After fully insulating our van and installing laminate flooring the next step was to put up the walls. Our van floor is not flat it has high and low ridges we made sure they all sat at the same depth ridge to ensure a level floor. While most wiring harnesses are run through the floor or ceiling portions of vehicles check the wiring diagram before drilling into the van walls to avoid damaging an electrical connection.

Watch this 9 minute how to do video to learn all the tricks from the van ply lining specialists vanax. Installing the bedrug vanrug. Going to ply line the van floor tonight ready for me to build a bit racking. There are a few options for your flooring and i decided to go with a two step process that involved installing a solid plywood base and then adding an additional layer of vinyl stickers that had a stained wood pattern.

Tips place any insulation against the van walls before installing the panels whether you plan to travel to hot or cold places. The side panels are a liitle more complex than the floor and the roof and i found the easiest way to quickly determine the shape and transfer it to the plywood was to make a template from a large sheet of paper. My general plan is to not make holes my nice new van if possible so i uncovered the existing threaded holes that the factory floor and tie. Ply lining the van side panels.